Wireless sensors listen to every rotating asset. Models learn each machine’s own signature, predict the failure mode and remaining useful life — then hand your planner the part number and the procedure. Not an alert. A plan.
From $20 per asset per month · hardware included · no wiring
An hour down costs $50k to $500k. Most plants still maintain on a calendar.
Time-based schedules replace healthy parts and miss the failing ones. Condition monitoring fixes that, but it used to mean wired sensors, a cabinet, and a six-figure install — so it only ever reached the handful of assets someone could justify.
Manitiq puts a wireless sensor on every pump, motor, fan, gearbox and compressor in the plant, and watches for the first change in each machine’s signature — the point on the P-F curve where you still have weeks to act.
cost of one hour of unplanned downtime, by sector
of warning from the first vibration change to failure on most bearing faults
avoided pays for a year of monitoring across a typical line
From a change in vibration to a scheduled repair.
Sense
A magnet-mount wireless sensor per bearing point: tri-axial vibration to 10 kHz, surface temperature, and ultrasonic acoustics. Installed in minutes, no cable tray, five years on a battery.
Learn
Every machine gets its own model. Manitiq learns the asset's healthy signature across load and speed, so a change is measured against that machine — not a fleet average, not a fixed threshold.
- Failure modeOuter-race defect, DE bearing
- PartSKF 6309-2RS1 · bin C-14
- ProcedurePM-BRG-07 · 2.5 h · 2 techs
- WindowSat 04:00–08:00
Prescribe
When the signature drifts, the model names the failure mode, estimates remaining useful life, and writes the work order: the part, the procedure, the labour, the window. It lands in your CMMS.
Everyone sells alerts. An alert is where the work starts.
“Anomaly detected” still leaves a planner to diagnose the fault, find the part number, check stock, pick a procedure, estimate labour, and cut the order by hand. That gap is where predictive programmes stall. Manitiq closes it.
- Which failure mode? Someone pulls the spectrum.
- Which part? Someone opens the BOM.
- In stock? Someone walks to the storeroom.
- Which procedure, how long, how many techs? Someone guesses.
- Then the work order is typed in by hand.
- Failure mode named, with confidence and evidence.
- Part number resolved from your BOM, with stock and bin location.
- Procedure, labour estimate and LOTO steps attached.
- Scheduled into the next planned window.
- Work order created in your CMMS. Nothing retyped.
Lands in the CMMS you already run.
Work orders, parts reservations and schedule blocks are written into your system of record, against your asset hierarchy and your BOMs. Technicians see the procedure on the device they already carry. Nobody learns a new tool.
Priced per asset. Justified by one outage.
$20 to $100 per asset per month, sensors included. No capital project, no cabinet, no integration fee. Start with your worst actors and expand as it pays for itself.
- Monitor
- condition + severity
- Predict
- failure mode + RUL
- Prescribe
- work order + parts + procedure
Put a sensor on your worst actor.
Tell us about the asset that keeps you up at night. We'll ship a starter kit, learn its signature, and show you the first work order.