Manitiq is a complete condition-monitoring stack for rotating equipment: sensors that install in minutes, models that know each machine, and work orders that write themselves — sold as one per-asset subscription.
From a change in vibration to a scheduled repair.
Sense
A magnet-mount wireless sensor per bearing point: tri-axial vibration to 10 kHz, surface temperature, and ultrasonic acoustics. Installed in minutes, no cable tray, five years on a battery.
Learn
Every machine gets its own model. Manitiq learns the asset's healthy signature across load and speed, so a change is measured against that machine — not a fleet average, not a fixed threshold.
- Failure modeOuter-race defect, DE bearing
- PartSKF 6309-2RS1 · bin C-14
- ProcedurePM-BRG-07 · 2.5 h · 2 techs
- WindowSat 04:00–08:00
Prescribe
When the signature drifts, the model names the failure mode, estimates remaining useful life, and writes the work order: the part, the procedure, the labour, the window. It lands in your CMMS.
A sensor for every bearing point.
Wired condition monitoring reached the ten machines someone could justify a cabinet for. Manitiq’s sensor costs a fraction of that, mounts with a magnet, and talks to a gateway over a mesh — so it goes on every pump, motor, fan, gearbox, compressor and blower in the plant, including the ones nobody thought were critical until they stopped the line.
- Vibration
- Tri-axial MEMS accelerometer, 0.5 Hz – 10 kHz, ±16 g
- Temperature
- Contact surface probe, −40 … 125 °C
- Acoustics
- Ultrasonic microphone, 20 – 80 kHz, for early lubrication and cavitation cues
- Radio
- Sub-GHz mesh to a plant gateway, 300 m line of sight; LTE or Ethernet backhaul
- Power
- Primary lithium cell, 5-year design life at hourly sampling; burst mode on drift
- Mount
- Rare-earth magnet or ¼-28 stud; installs in under two minutes
- Enclosure
- IP67 stainless and PEEK; designed for Class I Div 2 / ATEX Zone 2 certification
Design targets for the production unit. Certification in progress.
One model per machine. Not one threshold for the fleet.
A 75 kW pump on a variable-speed drive does not behave like the one next to it. Manitiq builds a baseline for each asset across its real load and speed range, then tracks the physics-informed features that separate one fault from another. When something moves, it names the mechanism and estimates how long you have — with the evidence attached.
| Failure mode | What the model watches | What it prescribes |
|---|---|---|
| Bearing — outer race | BPFO harmonics, sidebands at 1× | Replace bearing; check fit and lubrication |
| Bearing — inner race | BPFI with 1× sidebands | Replace bearing; inspect shaft journal |
| Bearing — rolling element | BSF and 2×BSF, cage modulation | Replace bearing; review load path |
| Imbalance | Dominant 1×, radial | Field balance; inspect impeller / fan for build-up |
| Misalignment | 2× axial, 1× with phase shift | Laser align; check soft foot |
| Mechanical looseness | 1× harmonics to 10×, sub-harmonics | Torque hold-downs; inspect base |
| Gear mesh | GMF with sidebands at shaft speed | Inspect tooth wear; replace gear set |
| Cavitation | Broadband HF noise, ultrasonic rise | Correct NPSH; check suction strainer |
| Rotor bar / electrical | 2×LF sidebands around 1× | Motor current test; plan motor swap |
| Lubrication starvation | Ultrasonic rise before any vibration change | Lubricate to spec; adjust interval |
Failure-mode library at launch. Extended per site from your own failure history.
The work order is the product.
A diagnosis is only useful once it becomes a scheduled job with the right part on the shelf. Manitiq resolves the failure mode against your asset’s BOM, checks inventory, attaches the procedure and labour estimate, proposes the outage window, and creates the order in your CMMS — with the vibration evidence linked for the technician.
- Part number and quantity from your BOM, with stock and bin location
- Procedure, tools, LOTO steps and labour estimate attached
- Scheduled against the RUL and your planned windows
- Technician feedback closes the loop and retrains the model
- AssetP-204 · Cooling water pump · Line 3asset hierarchy
- FindingOuter-race defect, drive-end bearing · 94%model
- EvidenceBPFO 3.58× +18 dB over baseline · 4 s waveform attachedsensor
- Remaining useful life19 days (P10 12 d · P90 31 d)model
- PartSKF 6309-2RS1 × 1 · in stock, bin C-14BOM · inventory
- ProcedurePM-BRG-07 · bearing replacement, DE, overhung pumpprocedure library
- Labour2 mechanical techs · 2.5 h · LOTO L-204history
- WindowSat 04:00–08:00 planned outageschedule
- Priority3 · plan before 2 OctRUL
Integrations
Two-way connectors for SAP PM, IBM Maximo, Fiix, UpKeep, eMaint, Limble, MaintainX, Oracle EAM, Infor EAM and Hexagon EAM. Inventory lookups against SAP MM, Oracle and Dynamics. Notifications to Slack, Teams and email. OPC UA and MQTT for process context like speed and load.
A connector you don’t see here is usually a two-week build. Ask.
Security & data
Sensors talk only to your gateway. The gateway makes outbound TLS connections only; nothing inbound is opened on the OT network. Raw waveforms can stay on-premises with features sent to the cloud, or the full stack can run on-site. Data is yours, exportable at any time.
SOC 2 Type II and IEC 62443 alignment are in progress.
Put a sensor on your worst actor.
Tell us about the asset that keeps you up at night. We'll ship a starter kit, learn its signature, and show you the first work order.